A MODEL FOR RAPID THERMAL-PROCESSING - ACHIEVING UNIFORMITY THROUGH LAMP CONTROL

被引:51
作者
GYURCSIK, RS
RILEY, TJ
SORRELL, FY
机构
[1] Center for Advanced Electronic Materials Processing, North Carolina State University, Box 7911, Raleigh, NC, 27695-
基金
美国国家科学基金会;
关键词
D O I
10.1109/66.75858
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
A first-principles approach to the modeling of a rapid thermal processing (RTP) system to obtain temperature uniformity is described. RTP systems are single wafer and typically have a bank of heating lamps which can be individually controlled. Temperature uniformity across a wafer is difficult to obtain in RTP systems. A temperature gradient exists outward from the center of the wafer due to cooling for a uniform heat flux density on the surface of the wafer from the lamps. Experiments have shown that the nonuniform temperature of a wafer in an RTP system can be counteracted by adjusting the relative power of the individual lamps which alters the heat flux density at the wafer. The model is comprised of two components. The first predicts a wafer's temperature profile given the individual lamp powers. The second determines the relative lamp power necessary to achieve uniform temperature over all but the outermost edge of the wafer (cooling at the edge is always present). The model has been verified experimentally by rapid thermal chemical vapor deposition (surface-limited) of polycrystalline silicon with a prototype LEISK(TM) RTP system. The wafer temperature profile is inferred from the poly-Si thickness. Results showed a temperature uniformity of +/- 1%, an average absolute temperature variation of 5.5-degrees-C, and a worst-case absolute temperature variation of 6.5-degrees-C for several wafers processed at different temperatures. A comparison at one temperature showed a 30-degrees-C variation when no optimization is used.
引用
收藏
页码:9 / 13
页数:5
相关论文
共 15 条
[1]  
Gelpey J.C., Stump P.O., Smith J.W., Process control for a rapid optical annealing system, Materials Research Society Symp. Proc., 52, pp. 199-207, (1986)
[2]  
Nulman J., In-situ Processing of silicon dielectrics by rapid thermal processing: Cleaning, growth, and annealing, Materials Research Society Symp. Proc., 92, pp. 141-146, (1987)
[3]  
Ozturk M.C., Et al., Low-pressure chemical vapor deposition of polycrystalline silicon and silicon dioxide by rapid thermal processing, Technical Report, (1989)
[4]  
Nulman J., Krusius J.P., Gat A., Rapid thermal processing of thin gate dielectrics: Oxidation of silicon, IEEE Electron Device Letters, EDL-6, 5, pp. 205-207, (1985)
[5]  
Scovel P.D., Rosser P.J., Rapid thermal processing for silicon VLSI applications, Solid State Devices, pp. 201-211, (1985)
[6]  
Gyurcsik R.S., Ruggles G.A., CIM needs for single-wafer in-situ semiconductor manufacturing, Proc. 5th Automated IC Manufacturing Symp. Fall 1989 Electrochemical Society Meeting, 90-93, pp. 102-113, (1989)
[7]  
Lord H.A., Thermal and stress analysis of semiconductor wafers in a rapid thermal processing oven, IEEE Trans. Semicond. Manufact., 1, 3, pp. 105-114, (1988)
[8]  
Sorrell F.Y., Et al., Surface radiation characteristics in rapid thermal processing, presented at 1989 SPIE Symp. on Rapid Thermal Processing Based on Incoherent Sources of Light, (1989)
[9]  
Box G.E., Draper N.R., Empirical Model-Building and Response Surfaces, (1987)
[10]  
Taguchi G., System of Experimental Design