SYNTHESIS, PROCESSING BEHAVIOR, AND CHARACTERIZATION OF BISMUTH SUPERCONDUCTORS USING FREEZE-DRIED NITRATE PRECURSORS

The synthesis of Bi2-xPbxSr2Ca2CU3O10 (Bi2223) powders from a freeze dried nitrate precursor is reported here. We examine the composition and morphology of the precursor material, describe the chemistry and kinetics of product formation, and evaluate the phase composition and superconducting properties of the products. A nitrate solution containing the appropriate ratio of cations was rapidly frozen and then freeze dried at low temperatures to form an atomic mixture of the component salts. The thermal processing of the freeze dried material consisted of three steps: (i) dehydration, (ii) denitration, and (iii) solid state reaction to form the Bi2223 superconducting product. Calcium-substituted bismuthates and strontium-substituted calcium cuprate, not Bi2201, are the intermediates between the nitrates and the superconducting products. These highly disordered phases rapidly transform into Bi2212 or Bi2223 at higher temperatures (>790 degrees C). The kinetics of product formation was studied using XRD analysis and magnetic susceptibility. The kinetics were shown to follow the nucleation and growth mechanism. Bi2223 formed after only 30 min at a few degrees below the melting point, and after 37 h Bi2223 products exhibited excellent phase composition and magnetic susceptibility characteristics.