SIMULATION OF PLASTICATING SCREW EXTRUSION PROCESS WITH A COMPUTER PROGRAMMED THEORETICAL MODEL

A fundamental mathematical model of the plasticating extruder was assembled by combining a previously reported melting model with an improved melt pumping model. The validity of the model was tested with numerous experiments on 2 1/2 in. and 8 in. diameter extruders. The experiments were performed with low and high density polyethylene, plasticized polyvinyl chloride, rigid polyvinyl chloride powder, polypropylene, ABS and nylon 66. The mathematical model proved to be excellent in predicting pressure and plastic temperature profiles in the extruder channel, temperature fluctuation, solids content, and power consumption. Copyright © 1969 Society of Plastics Engineers, Inc.