EXPERIMENTAL INVESTIGATION OF PARTICLE-SIZE DISTRIBUTION INFLUENCE ON DIFFUSION-CONTROLLED COARSENING

The influence of initial particle size distribution on coarsening during liquid phase sintering has been experimentally investigated using W-14Ni-6Fe alloy as a model system. It was found that initially wider size distribution particles coarsened more rapidly than those of an initially narrow distribution. The well known linear relationship between the cube of the average particle radius, r3BAR, and time was observed for most of the coarsening process, although the early stage coarsening rate constant changed with time, as expected with concomitant early changes in the tungsten particle size distribution. The instantaneous transient rate constant was shown to be related to the geometric standard deviation, lnsigma, of the instantaneous size distributions, with higher rate constants corresponding to larger lnsigma values. The form of the particle size distributions changed rapidly during early coarsening and reached a quasi-stable state, different from the theoretical asymptotic distribution, after some time. A linear relationship was found between the experimentally observed instantaneous rate constant and that computed from an earlier model incorporating the effect of particle size distribution. The above results compare favorably with those from prior theoretical modeling and computer simulation studies of the effect of particle size distribution on coarsening, based on the DeHoff communicating neighbor model.