EXTERNAL-CIRCULATION-LOOP AIRLIFT BIOREACTORS - STUDY OF THE LIQUID CIRCULATING VELOCITY IN HIGHLY VISCOUS NON-NEWTONIAN LIQUIDS

In order to obtain further information on the behavior and optimal design of external-circulation-loop airlift (ECL-AL) bioreactors, the liquid circulating velocity, gas holdup and average bubble diameter in the downcomer were studied using highly viscous pseudoplastic solutions of various types of CMC. A few comparative measurements also were made using a viscous Newtonian aqueous sucrose solution. For the liquid velocity measurements, an ultrasonic flow meter (Doppler frequency shift principle) was applied for the first time to the gas/non-Newtonian liquid dispersion in downward flow and satisfactory results were obtained. For viscous liquids, the circulating liquid velocity in the riser section of an ECL-AL is shown to be dependent mainly on the downcomer-to-riser cross-sectional area ratio, the effective viscosity and the gas superficial velocity. The circulating liquid velocity exerts opposing effects on the mass transfer and liquid-phase mixing performances of ECL-AL fermentors. Therefore, it is proposed that the optimum operating conditions for a given fermentation may be best achieved by means of independently regulating the circulating liquid velocity.