An efficient approach has been developed for determining the process tolerances. This approach simplifies the traditional procedures of tolerance chart balancing and takes into account the capability of the process producing the workpiece. A mathematical model, based on the modified rooted tree chart, has been established. By using the model, the process tolerance can be obtained effectively and accurately without the effort of finding the additional tolerances. The work done previously by Ngoi is examined and several drawbacks are identified. A comparison between the results generated by the proposed method and by Ngoi Is also made.