Fabrication and mechanical properties of Al2O3/SiC/ZrO2 functionally graded material by electrophoretic deposition

被引:59
作者
Askari, E. [2 ,3 ]
Mehrali, M. [1 ]
Metselaar, I. H. S. C. [2 ,3 ]
Kadri, N. A. [1 ]
Rahman, Md. M. [2 ,3 ]
机构
[1] Univ Malaya, Fac Engn, Dept Biomed Engn, Kuala Lumpur 50603, Malaysia
[2] Univ Malaya, Dept Mech Engn, Kuala Lumpur 50603, Malaysia
[3] Univ Malaya, Adv Mat Res Ctr, Kuala Lumpur 50603, Malaysia
关键词
Functionally graded material (FGM); Electrophoretic deposition (EPD); Silicon carbide; Alumina; Hot isostatic pressing (HIP); METAL-CERAMIC COMPOSITES; FRACTURE-TOUGHNESS; AL2O3-SIC NANOCOMPOSITES; BIOMEDICAL APPLICATIONS; BEHAVIOR; ALUMINA; TEMPERATURE; ZIRCONIA; STRESS; EPD;
D O I
10.1016/j.jmbbm.2012.02.029
中图分类号
R318 [生物医学工程];
学科分类号
100103 [病原生物学];
摘要
This study describes the synthesis of Al2O3/SiC/ZrO2 functionally graded material (FGM) in bio-implants (artificial joints) by electrophoretic deposition (EPD). A suitable suspension that was based on 2-butanone was applied for the EPD of Al2O3/SiC/ZrO2, and a pressureless sintering process was applied as a presintering. Hot isostatic pressing (HIP) was used to densify the deposit, with beneficial mechanical properties after 2 h at 1800 degrees C in Ar atmosphere. The maximum hardness in the outer layer (90 vol.% Al2O3 + 10 vol.% SiC) and maximum fracture toughness in the core layer (75 vol.% Al2O3 + 10 vol.% SiC + 15 vol.% ZrO2) composite were 20.8 +/- 0.3 GPa and 8 +/- 0.1 MPa m(1/2), respectively. The results, when compared with results from Al2O3/ZrO2 FGM, showed that SiC increased the compressive stresses in the outer layers, while the inner layers were under a residual tensile stress. (C) 2012 Elsevier Ltd. All rights reserved.
引用
收藏
页码:144 / 150
页数:7
相关论文
共 34 条
[1]
Crack-healing and mechanical behaviour of Al2O3/SiC composites at elevated temperature [J].
Ando, K ;
Kim, BS ;
Chu, MC ;
Saito, S ;
Takahashi, K .
FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES, 2004, 27 (07) :533-541
[2]
A CRITICAL-EVALUATION OF INDENTATION TECHNIQUES FOR MEASURING FRACTURE-TOUGHNESS .1. DIRECT CRACK MEASUREMENTS [J].
ANSTIS, GR ;
CHANTIKUL, P ;
LAWN, BR ;
MARSHALL, DB .
JOURNAL OF THE AMERICAN CERAMIC SOCIETY, 1981, 64 (09) :533-538
[3]
A review on fundamentals and applications of electrophoretic deposition (EPD) [J].
Besra, Laxmidhar ;
Liu, Meilin .
PROGRESS IN MATERIALS SCIENCE, 2007, 52 (01) :1-61
[4]
Hot Isostatic Pressing (HIP) technology and its applications to metals and ceramics [J].
Bocanegra-Bernal, MH .
JOURNAL OF MATERIALS SCIENCE, 2004, 39 (21) :6399-6420
[5]
Application of electrophoretic and electrolytic deposition techniques in ceramics processing [J].
Boccaccini, AR ;
Zhitomirsky, I .
CURRENT OPINION IN SOLID STATE & MATERIALS SCIENCE, 2002, 6 (03) :251-260
[6]
Status of silicon carbide (SiC) as a wide-bandgap semiconductor for high-temperature applications: A review [J].
Casady, JB ;
Johnson, RW .
SOLID-STATE ELECTRONICS, 1996, 39 (10) :1409-1422
[7]
Fracture toughness of alumina and ZTA ceramics: microstructural coarsening effects [J].
Casellas, D ;
Nagl, MM ;
Llanes, L ;
Anglada, A .
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY, 2003, 143 :148-152
[8]
Crack growth resistance of alumina, zirconia and zirconia toughened alumina ceramics for joint prostheses [J].
De Aza, AH ;
Chevalier, J ;
Fantozzi, G ;
Schehl, M ;
Torrecillas, R .
BIOMATERIALS, 2002, 23 (03) :937-945
[9]
Fuchiyama T., 1995, Japanese Society of Automotive Engineers Review, V16, P263, DOI [10.1016/0389-4304(95)00013-W, DOI 10.1016/0389-4304(95)00013-W]
[10]
Indentation toughness of ceramics: A modified approach [J].
Gong, JH ;
Wang, JQ ;
Guan, ZD .
JOURNAL OF MATERIALS SCIENCE, 2002, 37 (04) :865-869