Particle size control in dendrimer-derived supported ruthenium catalysts

A high-resolution transmission electron microscopy (HRTEM) investigation of a family of supported Ru catalysts prepared from Ru hydroxyl-terminated poly(amidoamine) dendrimer-metal nanocomposite (DMN) precursors has been conducted. Ru particle sizes observed following deposition of DMNs on a HRTEM grid can be controlled within a 0.9-1.4 nm range depending on the metal-to-dendrimer molar ratio. The average particle size in this case correlates well with the theoretically predicted particle size from the molar loading of Ru in the dendrimer. Upon impregnation of Ru-DMNs on Al2O3 and subsequent thermal removal of the dendrimer via reduction at 300 degrees C, significant sintering of the Ru particles was observed. Nevertheless, the resulting supported Ru particles maintained a narrow particle size distribution and average particle size below 2.5 nm. These particle sizes no longer correlate with the metal-to-dendrimer molar ratio but do correlate with the metal-to-dendrimer weight ratio, suggesting that the dendrimer may be acting as a "sintering-control" agent on the catalyst surface. This process is not affected by the surface area of the support, since almost identical particle size distributions were obtained on three different commercial supports.