A dielectric slit die for in-line monitoring of polymer compounding

The dielectric slit die is an instrument that is designed to measure electrical, rheological, ultrasonics, optical, and other properties of a flowing liquid. In one application, it is connected to the exit of an extruder, pump or mixing machine that passes liquefied material such as molten plastic, solvents, slurries, colloidal suspensions, and foodstuffs into the sensing region of the slit-shaped die. Dielectric sensing is the primary element of the slit die, but in addition to the dielectric sensor, the die contains other sensing devices such as pressure, optical fiber, and ultrasonic sensors that simultaneously yield an array of materials property data. The slit die has a flexible design that permits interchangeability among sensors and sensor positions. The design also allows for the placement of additional sensors and instrumentation ports that expand the potential data package obtained. To demonstrate sensor operation, we present data from the extrusion and compounding of a polymer/clay nanocomposite. An analysis of the dielectric data involves a nonlinear fitting procedure that takes into account effects due to electrode polarization and dc conductivity. Light transmission through a filled polymer is analyzed in terms of a Beer's law attenuation coefficient.