Real-time monitoring of pressure distribution in microrolling through embedded capacitive sensing

被引:16
作者
Fan, Zhaoyan [1 ]
Ng, Man-Kwan [2 ]
Gao, Robert X. [1 ]
Cao, Jian [2 ]
Smith, Edward F., III [3 ]
机构
[1] Univ Connecticut, Dept Mech Engn, Storrs, CT 06269 USA
[2] Northwestern Univ, Dept Mech Engn, Evanston, IL 60208 USA
[3] Deringer Ney, Bloomfield, CT 06002 USA
基金
美国国家科学基金会;
关键词
Monitoring; Sensor; Micro-rolling;
D O I
10.1016/j.cirp.2012.03.136
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
The temporal and spatial distributions of pressure across the roll-workpiece interface during the micro-form-rolling process are critical indicators for the quality of the formed textures. This paper presents a novel method for monitoring the pressure distribution through a set of capacitive sensors embedded within the roll. Numerical and analytical models of the sensor-embedded roll have been established for determining the optimal sensor dimension to maximize the capacitance output in the pico-Farad range, under space constraint. A transfer function of the sensor is established for retrieving the pressure distribution. The technique is evaluated by simulation and confirmed through experiments. (c) 2012 CIRP.
引用
收藏
页码:367 / 370
页数:4
相关论文
共 8 条
[1]   Dynamic compensation of spindle-integrated force sensors [J].
Altintas, Y ;
Park, SS .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2004, 53 (01) :305-308
[2]   Reconstruction of permittivity profile from boundary capacitance data [J].
Fang, Weifu .
APPLIED MATHEMATICS AND COMPUTATION, 2006, 177 (01) :178-188
[3]   Incremental bulk metal forming [J].
Groche, P. ;
Fritsche, D. ;
Tekkaya, E. A. ;
Allwood, J. M. ;
Hirt, G. ;
Neugebauer, R. .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2007, 56 (02) :635-656
[4]   Surface integrity in material removal processes: Recent advances [J].
Jawahir, I. S. ;
Brinksmeier, E. ;
M'Saoubi, R. ;
Aspinwall, D. K. ;
Outeiro, J. C. ;
Meyer, D. ;
Umbrello, D. ;
Jayal, A. D. .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2011, 60 (02) :603-626
[5]   Forming parameters for incremental forming of aluminium alloy sheet metal [J].
Jeswiet, J ;
Hagan, E ;
Szekeres, A .
PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE, 2002, 216 (10) :1367-1371
[6]  
Nyahumwa C., 1991, CIRP Annals-Manufacturing Technology, V40, P231
[7]  
Tlusty J., 1983, CIRP ANN-MANUF TECHN, V23, P563, DOI DOI 10.1016/S0007-8506(07)60184-X
[8]   An Investigation On Deformation-Based Surface Texturing [J].
Zhou, Rui ;
Cao, Jian ;
Ehmann, Kornel ;
Xu, Chun .
JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME, 2011, 133 (06)