Thickness, morphology and structure of sol-gel hybrid films: II - The role of the solvent

The influence of the solvent on the thickness, morphology and structure of silica-polytetrahydrofuran hybrid films, prepared by spin coating, has been analysed. The inorganic precursor, tetraethylorthosilicate, was hydrolysed under acid catalysis, the hydrolysis molar ratio being 4. Polymers of average molecular weight (M-n) 650 and 2900 were incorporated in the initial colloidal solutions, in a low concentration (organic/inorganic molar ratio 0.01). Two solvents were compared: ethanol, protic, and tetrahydrofuran, aprotic and a little less polar. The thickness and surface texture parameters of the films were determined by profilometry, their morphology characterized by SEM and their structure studied by FTIR. It is shown that the solvent has no effect on the molecular structure of the films, but strongly influences the surface texture and the morphology of both pure silica and hybrid films. The solutions prepared in tetrahydrofuran present shorter gelation times (t(G)) and allow the deposition of good quality films almost up to the gelation point (to a reduced time, t/t(G), of similar to0.9). The films are thinner than those prepared from corresponding ethanolic solutions at the same reduced ageing times. For pure silica films, tetrahydrofuran is the best choice, since it reduces the fractured region on the edge of the substrate. For hybrid films, this effect is achieved by the polymer and tetrahydrofuran is responsible for a higher arithmetical mean roughness. Therefore, ethanol becomes the preferable solvent.