Fatigue strength, microstructural stability and strain localization in ultrafine-grained copper

Fatigue lifetime under stress control of ultrafine-grained Cu of 99.9% purity prepared by equal channel angular pressing is shown to exceed that of conventionally grained cold worked counterparts by a factor of 1.7 in the low-, high- and very-high-cycle region. The electron back scattering diffraction technique did not reveal changes of bulk microstructure due to cyclic loading. Minor changes of dislocation microstructure were detected by transmission electron microscopy. Qualitative change from moderate cyclic hardening to cyclic softening was observed with increasing stress amplitude. Comparison of S-N data with those available in literature shows substantially higher lifetime of the material studied in this work in the high- and very-high-cycle region. This effect is attributed to the high stability of the grain structure and lower purity of the examined ultrafine-grained copper. (c) 2006 Elsevier B.V. All rights reserved.