Benzoylation of toluene with p-toluoyl chloride over triflic acid functionalized mesoporous Zr-TMS catalyst

The catalytic liquid phase benzoylation of toluene (Tol) to 4,4'-dimethylbenzophenone (4,4'-DMBP) with para-toluoyl chloride (p-T-Cl) has been studied in a batch reactor at atmospheric pressure in the presence of different loadings of triflic acid (TFA) functionalized on the walls of mesoporous Zr-TMS(f-Zr-TMS/Zr-TMS-O-SO2-CF3/mesoporousdropZr-O-SO2-CF3) catalysts. Conventional catalysts, CF3SO3H and Zr-TMS (zirconium oxide with a mesostructured framework; TMS is transition metal oxide mesoporous molecular sieves) are also included for comparison. Under identical reaction conditions, f-Zr-TMS is considerably more active than Zr-TMS, whereas CF3SO3H shows higher activity. The conversion of p-T-Cl, rate of p-T-Cl conversion (turn over frequency (TOF)), selectivity to 4,4'-DMBP and 4,4'-DMBP/2,4'-DMBP ratio over f-Zr-TMS-15, after 8 h of reaction time and at 403 K are ca. 50.7%, 14.5 (10(-1) h(-1) mol(-1) S), 73.5% and 3.2, respectively. Acidity and mesoporosity of the f-Zr-TMS catalyst play an important role in the conversion of p-T-Cl, rate of p-T-Cl conversion and product distribution. The effect of various parameters such as duration of run, reaction time, catalyst concentration, reaction temperature, Tol/p-T-Cl molar ratio and re-use of catalyst, on the catalyst performance is examined in order to optimize the conversion of p-T-Cl and selectivity to 4,4'-DMPB. The conversion of p-T-Cl using f-Zr-TMS-15 is increased significantly with the increases in reaction time, catalyst concentration, reaction temperature and Tol/p-T-Cl molar ratio. f-Zr-TMS-15 catalyst is recycled one time (fresh + one cycle) and a decrease in p-T-Cl conversion is observed after one cycle, which is related to the minor leaching of anchored CF3SO3H by HCl (formed during reaction). (C) 2004 Elsevier B.V. All rights reserved.