Fabrication of hollow zeolite microcapsules with tailored shapes and functionalized interiors

Hollow zeolite microcapsules with spherical and various non-spherical shapes were fabricated through a novel strategy involving the crystallization of mesoporous silica (MS) particles. This conversion process was achieved by vapor phase transport treatment of MS particles which were pre-seeded by nanozeolite via the electrostatic assembly technique. The capsule shell was composed of closed packed zeolite crystals growing from the initial seeds by consuming the silica "nutrition" in the internal MS cores. The effects of seed size and seed type on the transformation of MS particles were investigated in detail. More importantly, guest species (e.g. Fe2O3 and Ag nanoparticles) which had been incorporated in the mesopores of the MS particles could be spontaneously encapsulated inside the generated capsules during the MS consumption process, thus, hollow zeolite capsules with functionalized interiors could be easily fabricated. (C) 2003 Elsevier Inc. All rights reserved.