Polymer/layered silicate nanocomposites: a review from preparation to processing

A review is given of the academic and industrial aspects of the preparation, characterization, materials properties, crystallization behavior, melt rheology, and processing of polymer/layered silicate nanocomposites. These materials are attracting considerable interest in polymer science research. Hectorite and montmorillonite are among the most commonly used smectite-type layered silicates for the preparation of nanocomposites. Smectites are a valuable mineral class for industrial applications because of their high cation exchange capacities, surface area, surface reactivity, adsorptive properties, and, in the case of hectorite, high viscosity and transparency in solution. In their pristine form they are hydrophilic in nature, and this property makes them very difficult to disperse into a polymer matrix. The most common way to remove this difficulty is to replace interlayer cations with quarternized ammonium or phosphonium cations; preferably with long alkyl chains.