Corrosion studies of polyaniline/coconut oil poly(esteramide urethane) coatings

Advancements in the area of conducting polymers have been towards their application as effective corrosion protective coatings to replace the use of heavy metals as additives in the coatings industries, which are now considered to be an environmental as well as health hazard. With the aim to utilize a sustainable resource based polymer for the development of an anti-corrosive conducting coating material, coconut oil based conducting blend coatings of polyaniline and poly(esteramide urethane) were prepared by loading different ratios (2, 4 and 8 wt%) of polyaniline in poly(esteramide urethane). Then their physico-chemical, thermal, morphological, conductivity and anti-corrosive coating characteristics were investigated. The effect of a 2 year environmental aging process on the coated samples was analyzed by thermal methods as well as by corrosion studies. Results showed that the corrosion protective performance of the blend coatings was far superior than that of plane poly(esteramide urethane). These coatings showed enhanced corrosion protection in acid as well as alkaline environments upto 360 and 192 hr respectively. Conductivity of the blends was found to be in the range 2.5 X 10-(5-)5.7 x 10(-4) S/cm(-1). An increase in the thermal stability of the blend coatings and a decrease in their conductivity was noticed in the aged samples which was attributed to the crosslinking effect. The corrosion protective performance of the coatings remained almost unaffected even after 2 years of aging. Copyright (c) 2005 John Wiley & Sons, Ltd.