Dynamic load and strain analysis for the optimization of micro end mills

被引:55
作者
Uhlmann, E [1 ]
Schauer, K [1 ]
机构
[1] Berlin Univ Technol, Inst Machine Tools & Factory Management, Berlin, Germany
关键词
milling; micromachining; tool design;
D O I
10.1016/S0007-8506(07)60053-5
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
Micro-milling with cemented carbide micro end mills is characterized by high frequency tool loads and infeeds smaller than 100 mu m. In this paper, measurements of technological characteristics during the micromilling process are presented. The results are used to carry out a load analysis of current micro end mills. Interpreting this analysis, an innovative tool design of micro end mills is developed using the parameter technology in a FEM strain simulation. The new tool design presented here has been successfully verified by micro-milling the tool steel PM X190CrVMo 20 with a hardness of up to 62 H RC.
引用
收藏
页码:75 / 78
页数:4
相关论文
共 12 条
[1]   Micromilling of metal alloys with focused ion beam-fabricated tools [J].
Adams, DP ;
Vasile, MJ ;
Benavides, G ;
Campbell, AN .
PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY, 2001, 25 (02) :107-113
[2]   Micro engineering [J].
Alting, L ;
Kimura, F ;
Hansen, HN ;
Bissacco, G .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2003, 52 (02) :635-657
[3]   Advancing cutting technology [J].
Byrne, G ;
Dornfeld, D ;
Denkena, B .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2003, 52 (02) :483-507
[4]  
Masuzawa T, 2000, CIRP ANNALS 2000: MANUFACTURING TECHNOLOGY, VOL 49/2/2000, P473
[5]  
Masuzawa T, 1990, SME Techn. Paper, V90, P1
[6]  
Onikura H, 2000, CIRP ANNALS 2000: MANUFACTURING TECHNOLOGY, P257
[7]   Microstructure and mechanical properties of ultrafine-grained hardmetals [J].
Sailer, T ;
Herr, M ;
Sockel, HG ;
Schulte, R ;
Feld, H ;
Prakash, LJ .
INTERNATIONAL JOURNAL OF REFRACTORY METALS & HARD MATERIALS, 2001, 19 (4-6) :553-559
[8]   Microstructure grooves with a width of less than 50 μm cut with ground hard metal micro end mills [J].
Schaller, T ;
Bohn, L ;
Mayer, J ;
Schubert, K .
PRECISION ENGINEERING-JOURNAL OF THE AMERICAN SOCIETY FOR PRECISION ENGINEERING, 1999, 23 (04) :229-235
[9]  
Uhlmann E, 2003, PROD ENG RES DEV, V10, P77
[10]  
WEINERT K, 2003, P 1 C DFG PRIOR PROG, P107