This paper describes the development and manufacture of a 1.7MW, 5.25kV, 28pole, 214rpm hydroelectric power generator consisting of superconducting HTS field coils and a conventional stator. The generator is to be installed at a hydro power station in Hirschaid, Germany and is intended to be a technology demonstrator for the practical application of superconducting technology for sustainable and renewable power generation. The generator is intended to replace and uprate an existing conventional generator and will be connected directly to the German grid. The HTS field winding uses Bi-2223 tape conductor cooled to about 30K using high pressure helium gas which is transferred from static cryocoolers to the rotor via a bespoke rotating coupling. The coils are insulated with multi-layer insulation and positioned over laminated iron rotor poles which are at room temperature. The rotor is enclosed within a vacuum chamber and the complete assembly rotates at 214rpm. The challenges have been significant but have allowed Converteam to develop key technology building blocks which can be applied to future HTS related projects. The design challenges, electromagnetic, mechanical and thermal tests and results are presented and discussed together with applied solutions.
