A case-based reasoning system for PCB defect prediction

The manufacturing process for a new Printed Circuit Board (PCB) design is often instable and might generate a number of defects during the complicated production process. Defects reduce the yield rate and increase the production costs. Although skilled engineers can predict the possible defect items for a new PCB product, this approach requires strong engineering experience and is time consuming. To conquer this problem, this research applies case-based reasoning (CBR) methodology to develop a defect prediction system for new PCB products. In the CBR system, each case is represented using the design specifications, defect items and corresponding costs. A vantage-based case indexing mechanism is developed to accelerate the case retrieval efficiency. In addition, a reasoning algorithm that considers the defect cost is proposed to infer the defect items that are interesting to PCB manufacturers. The system performance is analyzed to show the efficiency and accuracy of the proposed system. A practical implementation using a case-base provided by a PCB manufacturer is demonstrated. (c) 2005 Elsevier Ltd. All rights reserved.