Effect of poly(vinyl alcohol) adsorption on binder segregation during drying

The effect of poly(vinyl alcohol) adsorption on segregation was quantitatively studied by a model experiment of one-dimension drying and simulated by a mathematical model, It was clear that the adsorption of PVA on alumina particle was a slow process, and the adsorbed binder was not desorbed at higher temperature. PVA segregation can significantly be limited by fully adsorbing the binder before drying. The simulation and experiments agreed very well. The effects of drying temperature, initial concentration of the binder, and thickness of specimen on the surface segregation are discussed quantitatively. Mathematical simulation has a great potential for predicting the segregation of soluble components during drying, especially for such cases as thin films and small granules where it is difficult to determine the distribution of the component directly.