A new oxygen barrier film reduces aerobic deterioration in farm-scale corn silage

Recently, many studies have focused on the aerobic deterioration of corn silage at the farm level, because a large part of the product stored in horizontal silos is exposed to air and is more prone to spoilage. The most important factor influencing the preservation of forage ensiling is the degree of anaerobiosis that is usually achieved with sheets of polyethylene. A new black-on-white (125- mu m) coextruded oxygen barrier ( OB) film has been developed for silage sealing and was tested in the present experiment to assess the effects on fermentation quality, dry matter losses, and yeast and mold counts at opening of whole-crop corn bunker silos compared with conventional polyethylene (ST) film. Two trials were carried out on 2 commercial farms. The bunkers were divided into 2 parts along the length so that half of the feedout face would be covered with ST film and the other half with OB film. Eight plastic net bags with well-mixed fresh material were weighed and buried in the upper layer of the bunker, and 4 bags were buried in the central part. The silos were opened for summer consumption and were fed out at different rates ( 19 vs. 33 cm/d). The bags were unloaded, weighed, and subsampled to analyze the DM content, pH, lactic and monocarboxylic acids, ammonia, yeast and mold counts, and aerobic stability. The pH of the peripheral silage was different under the 2 films, with a lower value in the OB treatment. The OB film on farm 1 affected the silage dry matter losses, which were reduced 3.7 times in comparison with the ST film sealing. On farm 2, although the dry matter losses were numerically higher in the silage sealed with the ST film compared with OB film (9.0 vs. 5.9%, respectively), the difference was not statistically significant. However, the corn silage sealed with the ST film was less stable than the silage sealed with the OB film. The results indicate that the new OB film is a promising tool to constrain spoilage and dry matter losses under critical farm conditions, when inadequate amounts of silage are removed daily. The OB film further improved the stability of the corn silage in the peripheral areas of the silos even when a proper harvest-to-feedout management was implemented.