Scale-up synthesis of vinyl polymer-grafted nano-sized silica by radical polymerization of vinyl monomers initiated by surface initiating groups in the solvent-free dry-system

For the purpose of the prevention of the environmental pollution and the simplification of reaction process, the scale-up radical graft polymerization of vinyl monomers onto nano-sized silica surface initiated by azo groups and peroxycarbonate groups previously introduced onto the surface in the solvent-free dry-system was investigated. The introduction of azo groups onto the silica surface was achieved by the reaction of surface amino groups with 4,4'-azobis(4-cyanopentanoic acid chloride). On the other hand, the introduction of peroxycarbonate groups onto the silica surface was achieved by Michael addition of surface amino groups to t-butylperoxy-2-methacryloyloxyethylcarbonate. The graft polymerization of vinyl monomers onto the surface was successfully achieved by splaying monomers to nano-sized silica having azo and peroxycarbonate groups in solvent-free dry-system. It is interesting to note that the formation of ungrafted polymer was depressed in comparison with graft polymerization in solution: the grafting efficiency was 90-95%. In addition, in the solvent-free dry-system, the grafting of copolymer having pendant peroxycarbonate groups onto the nano-sized silica surface and the radical postgraft polymerization of styrene initiated by the pendant initiating groups of the grafted copolymer chain on the silicasurface was investigated. (C) 2004 Elsevier Ltd. All rights reserved.