Model based reconstruction of milled surface topography from measured cutting forces

被引：40

作者：

Denkena, B. ^{[1
]}

Krueger, M. ^{[1
]}

Bachrathy, D. ^{[2
]}

Stepan, G. ^{[3
]}

机构：

[1] Univ Hannover, Inst Prod Engn & Machine Tools, D-30823 Garbsen, Germany

[2] Hungarian Acad Sci, Res Grp Dynam Vehicles & Machines, H-1111 Budapest, Hungary

[3] Budapest Univ Technol & Econ, Dept Appl Mech, H-1111 Budapest, Hungary

来源：

INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE | 2012年 / 54-55卷

关键词：

Dynamic endmill model; Force measurement; Machine tool vibrations; Quality monitoring; Milling process; SEMI-DISCRETIZATION METHOD; MILLING TOOL VIBRATION; CHATTER STABILITY; TIMOSHENKO BEAM; PART; PREDICTION; FREQUENCY; DYNAMICS;

D O I：

10.1016/j.ijmachtools.2011.12.007

中图分类号：

T [工业技术];

学科分类号：

08 ;

摘要：

This paper presents a method for the reconstruction of surface topographies of peripheral milled surfaces based on measured cutting forces. Even under stable process conditions, machine tool vibrations occur due to the milling tool's dynamic excitation. In order to estimate the influence of tool vibrations on surface degradation, a dynamic tool model is developed and applied to a material removal model. The proposed tool model is able to reconstruct the accurate shape and roughness of machined surfaces. The developed method is verified by comparing the reconstructed and the measured surface topographies. The results demonstrate that the method is able to reconstruct the surface topography of the machined workpiece from measured resultant cutting forces and it can be used also for the online monitoring of milling processes. (C) 2011 Elsevier Ltd. All rights reserved.

引用

页码：25 / 33

页数：9

共 30 条

[1] Chatter stability of milling in frequency and discrete time domain [J].

Altintas, Y. ;

Stepan, G. ;

Merdol, D. ;

Dombovari, Z. .

CIRP JOURNAL OF MANUFACTURING SCIENCE AND TECHNOLOGY, 2008, 1 (01) :35-44

[2] SURFACE PROPERTIES OF THE MACHINED WORKPIECE FOR HELICAL MILLS [J].

Bachrathy, D. ;

Insperger, T. ;

Stepan, G. .

MACHINING SCIENCE AND TECHNOLOGY, 2009, 13 (02) :227-245

[3] Stability of interrupted cutting by temporal finite element analysis [J].

Bayly, PV ;

Halley, JE ;

Mann, BP ;

Davies, MA .

JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME, 2003, 125 (02) :220-225

[4] TIMOSHENKO BEAM ELEMENT [J].

DAVIS, R ;

WARBURTON, GB ;

HENSHELL, RD .

JOURNAL OF SOUND AND VIBRATION, 1972, 22 (04) :475-+

[5]

Denkena B., 2006, PRODUCTION ENG RES D, VXIII, P15

[6] Active integration of tool deflection effects in end milling.: Part 1.: Prediction of milled surfaces [J].

Dépincé, Philippe ;

Hascoët, Jean-Yves .

INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2006, 46 (09) :937-944

[7]

Dombovari Z., 2011, GEP IN PRESS, P1

[8] Prediction of multiple dominant chatter frequencies in milling processes [J].

Dombovari, Zoltan ;

Iglesias, Alex ;

Zatarain, Mike ;

Insperger, Tamas .

INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2011, 51 (06) :457-464

[9] Mechanics and dynamics of general milling cutters. Part I: helical end mills [J].

Engin, S ;

Altintas, Y .

INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2001, 41 (15) :2195-2212

[10]

Ewins D. J., 1995, Modal Testing: Theory and Practice

← 1 2 3 →