An Online and Noninvasive Technique for the Condition Monitoring of Capacitors in Boost Converters

Capacitors usually determine the overall lifetime of power converters since they are mainly responsible for breakdowns. Their failure results from the deterioration of their dielectric, the production of gases, and, eventually, their explosion. This process leads to an increase in the capacitor equivalent series resistance (ESR) and a decrease in its capacitance value for both electrolytic and metalized polypropylene film (MPPF) capacitors. In this paper, a novel noninvasive technique for capacitor diagnostic in Boost converters is presented. It can easily be applied online and even in real time, and it is suitable for the operation in both continuous current mode (CCM) and discontinuous current mode (DCM). The technique is based on the double estimations of the ESR and the capacitance, improving the diagnostic reliability. This way, predictive maintenance is provided, and it is possible to alarm for capacitor replacement, avoiding downtime. As the method is intended for railway high-power applications, it has been conceived neither to add any additional hardware in the power stage nor to even slightly modify it. To demonstrate and validate the effectiveness and accuracy of the proposed technique, several simulations and experimental results are discussed in a small prototype. In this prototype, the software for real-time estimation is programmed in a low-cost digital signal processor (DSP).