Improved workpiece location accuracy through fixture layout optimization

Inaccuracies in workpiece location lead to errors in position and orientation of a machined feature on the workpiece. The ability to accurately locate a workpiece in a machining fixture is strongly influenced by rigid body displacements of the workpiece caused by elastic deformation of loaded fixture-workpiece contacts. This paper presents a model for improving workpiece location accuracy in fixturing. A discrete elastic contact model is used to represent each fixture-workpiece contact. Reduction in workpiece locating error due to rigid body displacements is achieved through optimal placement of locators and clamps around the workpiece. The layout optimization model is also shown to improve the overall workpiece deflection and reaction force characteristics. (C) 1999 Elsevier Science Ltd. All rights reserved.