The influence of N-vinyl pyrrolidone on polymerization kinetics and thermo-mechanical properties of crosslinked acrylate polymers

Polymerization of multifunctional acrylate monomers generates crosslinked polymers that are noted for their mechanical strength, thermal stability, and chemical resistance. A common reactive diluent to photopolymerizable formulations is N-vinyl pyrrolidone (NVP), which is known to reduce the inhibition of free radical photopolymerization by atmospheric oxygen. In this work, the copolymerization behavior of NVP was examined in acrylate monomers with two to five functional groups. At concentrations as low as 2 wt %, NVP increases the polymerization rate in copolymerization with multifunctional acrylate monomer. The relative rate enhancement associated with adding NVP increases dramatically as the number of acrylate double bonds changes from two to five. The influence of NVP on polymerization kinetics is related to synergistic cross-propagation between NVP and acrylate monomer, which becomes increasingly favorable with diffusion limitations. This synergy extends bimolecular termination into higher double bond conversion through reaction diffusion controlled termination. Copolymerizing concentrations of 5-30 DB% NVP with diacrylate or pentaacrylate monomer also increases Young's modulus and the glass transition temperature (T-g) in comparison to neat acrylate polymers.