Numerical analysis and experiments on transferred plasma torches for finding appropriate operating conditions and electrode configuration for a waste melting process

Thermal plasma characteristics of transferred plasma torches are numerically and experimentally investigated under atmospheric conditions to find the effects of operating variables and electrode arrangements on them. A control volume method and a modified SIMPLER algorithm are used for numerical analysis, and the temperature distributions of argon plasma are calculated in different torch operating conditions of a typical transferred are torch. Transferred plasma torches are designed and fabricated, which have six different electrode arrangements, respectively, consisting of a conical rod cathode and a nozzle in the torch, and a distant anode material. The dynamic behaviors of are voltage are measured to obtain stable are conditions, and a similarity criterion is determined to analyze static behaviors of are voltage. For predicting the heat transfer rate to melted material from are column, measurements are made for the heat loss at the anode material and fractions of input power transferred to the anode. Furthermore, thermal plasma temperatures are measured by the optical emission spectroscopy of an Ar I line. As a result of the present work, an appropriate electrode configuration and operating conditions for waste melting process are presented for the optimization of transferred plasma torches. (C) 2001 Elsevier Science B.V. All rights reserved.