Preparation of Ag-Bi-2223 tape by controlling the phase evolution prior to sintering

The critical current densities and microstructures of tapes prepared using various pre-sintering thermomechanical treatments were compared. The phase composition prior to sintering was found to have a strong effect on the rate of 2223 phase growth and texture and, consequently, final transport properties. The difference in optimum requisite tape sintering processes when using powder with the same stoichiometry from different powder processes or even using identical powder obtained from the same source is due to variations in the content and composition of the secondary phases in the calcinated powder and/or the different phase transformations that occur due to different thermomechanical treatments prior to the sintering procedure. The optimum phase composition before sintering is a mixture of the main phase (textured mature Pb-2212 and Pb free 2212) and a small amount of secondary phases consisting of SrCaCuO and Ca2PbO4 with small particle size. BiSrCuO, CuO and CaCuO are all detrimental to final tape performance characteristics and should be minimized in precursor powder. The optimum phase composition can be prepared by appropriate pre-sintering preparation and thermomechanical procedures. The particle size of the oxide in the Ag sheath can be decreased to a large extent by the deformation process. A critical current density of 3.8 x 10(4) A cm(-2) and a high J(c)(1 T, 77 K)/J(c0) of 23.4% has been achieved reproducibly using short sintering times and one intermediate pressing procedure. The reproducibility is a direct consequence of controlling the phase composition of the oxide core prior to sintering.