Effects of three levels of photosynthetic photon flux (PPF: 60, 160 and 300 mu mol m(-2) s(-1)) were investigated in one-month-old Phalaenopsis plantlets acclimatised ex vitro. Optimal growth, chlorophyll and carotenoid concentations, and a high carotenoid: chlorophyll a ratio were obtained at 160 mu mol m(-2) s(-1), while net CO2 assimilation (A), stomatal conductance (g), transpiration rate (E) and leaf temperature peaked at 300 mu mol m(-2) s(-1), indicating the ability of the plants to grow ex vitro. Adverse effects of the highest PPF were reflected in loss of chlorophyll, biomass, non-protein thiol and cysteine, but increased proline. After acclimatisation, glucose-6-phosphate dehydrogenase, shikimate dehydrogenase, phenylalanine ammonia-lyase (PAL) and cinnamyl alcohol dehydrogenase (CAD) increased, as did lignin. Peroxidases (POD), which play an important role in lignin synthesis, were induced in acclimatised plants. Polyphenol oxidase (PPO) and beta-glucosidase (beta-GS) activities increased to a maximum in acclimatised plants at 300 mu mol m(-2) s(-1). A positive correlation between PAL, CAD activity and lignin concentration was observed, especially at 160 and 300 mu mol m(-2) s(-1). The study concludes that enhancement of lignin biosynthesis probably not only adds rigidity to plant cell walls but also induces defence against radiation stress. A PPF of 160 mu mol m(-2) s(-1) was suitable for acclimatisation when plants were transferred from in vitro conditions.