Tailoring of the external and internal morphology of poly-3-hydroxy butyrate microparticles

Some microencapsulation procedures such as oil-in-water (o/w) and water-in-oil-in-water (w/o/w) emulsions were selected in an attempt to produce tailored poly-3-hydroxybutyrate (PHB) microparticles. The effects of several processing parameters such as polymer precipitation, surfactant, solvent, stirring and solvent evaporation rates were also considered. As a rule, low stirring rates at 500 rpm yielded particles ranging between 100 to 250 mu m and at rates over 8000 rpm, diameters around 5-10 mu m. The surfaces of the bigger particles, observed by scanning electron microscopy (SEM), were rough and the smaller ones were even rougher, irregular, cauliflower like. The extraction of the chloroform under low pressure or to the open atmosphere did not produce any appreciable change in the morphology for either type of particle. Transmission electron microscopy (TEM) micrographs suggest that microparticles obtained by o/w emulsions are monolithics but those obtained by w/o/w emulsions are of capsule-like structure. Microencapsulation of a peptide material such as follicle stimulating hormone was carried out with success using a double emulsion technique. This biomaterial, dissolved in the inner aqueous phase, was able to stabilize the primary emulsion without using a surfactant. (C) 2000 Elsevier Science B.V. All rights reserved.