Investigation of the effect of carbon monoxide on the oxidative carbonylation of methanol to dimethyl carbonate over Cu+X and Cu+ZSM-5 zeolites

Direct synthesis of dimethyl carbonate offers prospects for a "green chemistry" replacement to eliminate use of phosgene for polymer production and other processes. The carbonylation of methanol to produce dimethyl carbonate over Cu+X and Cu(+)ZSM-5 zeolites prepared by solid-state ion exchange has been investigated, focusing on the interaction of carbon monoxide with the Cu+ zeolites. The methanol carbortylation mechanism reported previously has been extended to account for carbon monoxide adsorption at high pressure. The comparison of the results obtained from Cu+X and Cu(+)ZSM-5 show that strong CO adsorption on the catalyst is not related to increased rate of dimethyl carbonate production. The rate limiting step for DMC production is best described as the Eley-Rideal reaction of gas-phase CO with surface methoxide. (C) 2004 Elsevier B.V. All rights reserved.