LDPE/EPDM multilayer films containing recycled LDPE for greenhouse applications

In this paper the reuse of recycled LDPE in combination with the incorporation of EPDM modifier in the production of greenhouse films has been investigated. A three-layer film (60-100-40 micron thickness) containing recycled LDPE in the middle layer and a high UV-stabilized 40-micron outer layer was developed and proven to be commercially successful. Films with 25% and 50% recycled material content were produced. The effect of natural weathering on the film properties over a period of 15 months has been observed. Changes in physical and mechanical property were determined. The addition of EPDM to the raw resin was found to improve the extrudability of the compound and improve the weather resistivity of the film. The EPDM-modified films containing 25% to 50% recycled material retained approximately 95% and 75%, respectively, of their original extensibility after 9 months' exposure to natural weathering. Optimization of EPDM and UV stabilizer concentration was carried out to develop a balanced film with excellent mechanical and physical properties and resistance to weathering conditions. The use of UV stabilizer concentrations slightly higher than commercial practice in the outer layer of the multilayer film can be justified by the cost reduction by the incorporation of recycled LDPE materials.