Nanostructured ultraviolet resistant polymer coatings

Nanoparticle-embedded acrylic coatings that can absorb copious amounts of UV radiation yet scatter little were developed to protect base fabrics from sun-induced degradation. Zinc oxide and titanium dioxide nanoparticles with diameters ranging from 15 to 70 nm were used. Nanoparticles (5 wt%) were dispersed in acrylic emulsions. Nanoparticle-embedded acrylic films of 10 mu m and 20 mu m thick were prepared and bonded to Kevlar fabric. Mechanical tests as well as infrared, visible and UV spectroscopy were used to characterize nanoparticle-embedded acrylic emulsions and coated Kevlar fabric. The changes in mechanical and chemical properties of Kevlar fabric after a day and week of intense UV exposure were assessed using tear and strip tensile testing, UV, visible and infrared spectroscopy, and wide and small angle X-ray analysis. Tear and tensile data, with support from UV results, showed that 20 mu m nanoparticle-embedded coatings largely prevented degradation of Kevlar fabric, allowing only 5% of the degradation that occurred in the unprotected fabric after a week of UV exposure. (c) 2006 Elsevier Ltd. All rights reserved.