Design of multi-component structural systems for optimal layout topology and joint locations

Present day topology optimization techniques for continuum structures consider the design of single structural components, while most real life engineering design problems involve multiple components or structures. It is therefore necessary to have a methodology that can address the design of multi-component systems and generate designs for the optimal layouts of individual structures and locations for interconnections. The interconnections include supports provided by the ground,joints and rigid connections like rivets, bolts and welds between components. While topology optimization of structures has been extensively researched, relatively little work has been done on optimizing the locations of the interconnections. In this research, a method to model and define domains for the interconnections has been developed. The optimization process redistributes material in the component design domains and locates the connections optimally based on an energy criterion. Some practical design examples are used to illustrate the capability of this method.