Comparative case study of life usage and data-driven prognostics techniques using aircraft fault messages

Prognostics are a key activity in repair and maintenance operations. A recent approach to condition-based maintenance is the data-driven approach. This approach has been mostly based on past failure time measures, and sensed measurements of component degradation to derive estimates of the remaining useful life of equipment. An alternative source of data, rarely used in these models, is the stream of automatic messages derived from diagnostics systems, which consist of fault codes indicating abnormal events or deviations from optimal operation. Despite the richness and concise nature of these messages, their difficult interpretation poses significant challenges to its use in prognostics. This paper aims to show that data-driven prognostics based on this type of messages can be better suited to maintenance than time-based approaches. We illustrate this comparison with an industrial case study involving the removal times of a bleed valve from the aircraft air management system. Our experimental results reveal a significant accuracy improvement over the contrasting time-based models. We also establish the contribution to this improvement of the data-driven methods and message-related predictors. (C) 2016 Published by Elsevier B.V.