Fluorinated, poly(arylene ether ketone)s bearing pentafluorostyrene moieties prepared by a modified polycondensationle

The polycondensation of decafluorobenzophenone with hexafluorobisphenol A was modified by the addition of a molecular sieve dehydrating apparatus to the refluxing reaction system. This modification promoted the polymerization and enabled the reactions to be conducted in milder conditions and completed in a shorter time, thereby depressing side reactions such as branching and crosslinking. The resulting fluorinated poly(arylene ether ketone)s (FPAEK) were free of gel particles and possessed the designed molecular weights. This modified procedure was also suitable for introducing crosslinkable pentafluorostyrene (FSt) moieties into the polymers at the chain ends and/or inside the chain with the vinyl group of FSt being pendant. The resulting FSt containing fluorinated poly(arylene ether ketone)s (FPAEK-FSt) can then be thermally crosslinked at 100 degreesC in the presence of 1% benzoyl peroxide (BPO) or at 250 degreesC without any initiator. The glass-transition temperatures (T-g's) of FPAEK increased with increasing molecular weight and leveled off at about 147 degreesC for the polymer with a number-average molecular weight of 18,600 Da, whereas the values were not apparently affected by the addition of FSt units. However, crosslinking of the FPAEK-FSt resulted in an approximate 30 degreesC increase of the T-g. Spin-coating FPAEK-FSt onto silicon wafers followed by crosslinking gave films with excellent thermal stability, physical strength, and adhesion to the substrate as well as good reproducibility in terms of film preparation and optical properties. The refractive index and birefringence of the films measured at a wavelength of 1.55 mum were 1.502 and 2.5 x 10(-3), respectively. (C) 2002 Government of Canada. Exclusive worldwide publication rights in the article have been transferred to Wiley Periodicals, Inc.