Investigation of strain transfer to a sensor protection system embedded in concrete using finite element analysis

Optical fibre-based sensor systems are being used increasingly in civil engineering applications where structural integrity monitoring is of interest or concern. This paper reports on an optimisation scheme for an optical fibre-based sensor protection system designed to protect and enhance the strain-transfer characteristic when it is embedded in concrete. The sensor protection system consisted of a stainless steel tube with specified flange designs. Three flange designs were considered: disc, cone and inverted cone. Non-linear finite element analysis incorporating contact logic was performed to select and optimise the shape and dimensions of the flange. The analysis showed high stress concentrations in the vicinity of the flanges. However, this effect was localised and was not transmitted to the intended location of the sensor. The results showed that all three flange designs were effective but the 5 mm diameter disc-shaped flange gave the best results in terms of the magnitude and symmetry of the shear stress at the tube-concrete interface.