Conductive fibers based on poly(ethylene terephthalate)-polyaniline composites manufactured by electrochemical polymerization

A novel method of manufacturing composite conductive fibers was developed through electrochemical polymerization with an apparatus consisting of insulating fibers, cotton fabrics as electrolytic solution holders, an electrolytic solution, and planer electrodes. By this method, poly(ethylene terephthalate) (PET) fibers coated with polyaniline (PAN) were prepared readily and yielded PET-PAN composite conductive fibers (PPCFs). The content of PAN in PPCFs increased with an increase in both the aniline concentration in the electrolytic solution and the polymerization voltage, although it did not depend on the load applied to the electrodes. Observations of the PPCF surface by scanning electron microscopy confirmed that the formation processes of PPCFs could be divided into three steps: (1) fine (nanometer-size) granular PAN was generated from the anode and adsorbed onto the PET fiber surface, (2) the size of the granular PAN increased up to about 90 nm in a short time, and (3) the granular PAN was linked together to form networks. The conductivity of PPCFs increased with an increasing content of PAN networks. The surface resistance of the PPCF fabric was about 3 x 10(5) Omega/rectangle at a PAN content of approximately 2 wt %. (C) 2002 Wiley Periodicals, Inc.