PULTRUDED FIBER REINFORCED BLOCKED POLYURETHANE (PU) COMPOSITES .2. PROCESSING VARIABLES AND DYNAMIC MECHANICAL-PROPERTIES

Unidirectional fiber reinforced blocked polyurethane (PU) composites have been prepared by the pultrusion process. The effects of processing variables on the mechanical properties and dynamic mechanical properties of fiber reinforced PU composites by pultrusion have been studied. The processing variables investigated included pulling rate (in-line speed), die temperature, postcure time and temperature, and filler type and content. The dynamic mechanical properties of the composites produced by the process were studied utilizing dynamic mechanical spectrometer. Results show that the composites possessed various optimum pulling rates at different die temperatures. From the DSC data analysis, swelling ratio, and mechanical properties, the optimum die temperature was determined. It was found that the mechanical properties increase with filler content for various types of filler. The increasing of mechanical properties depends on the optimum postcure temperature and time. However, the properties decreased for longer postcure times since the composite materials were degraded. The glass-transition temperature (T(g)) increased slightly and the damping peak (tan delta) was broadened due to fiber reinforcement. The dynamic mechanical moduli (G', G") of pultruded PU composites are apparently higher than those of the matrices. The moduli (G', G") increase with increasing fiber and filler content, and the damping peak becomes broad. Effect of postcuring on the degree of crosslinking, T(g), and dynamic modulus will be discussed.