THE STRENGTH OF METAL MATRIX COMPOSITES REINFORCED WITH RANDOMLY ORIENTED DISCONTINUOUS FIBERS

There is intensive interest in metal matrix composites (MMCs) for automotive components, and the first production applications in Japan use discontinuous fibers as the reinforcements. These fibers are randomly oriented, resulting in an MMC with isotropic properties. However, there are conflicting reports on the tensile strengths attainable. In some cases, the strength increases with increasing volume fraction (V(f)) of fibers, while in other cases, there is little or no benefit. A simple method is proposed to calculate the strength of this type of MMC. It is shown that the fibers oriented perpendicular to the stress direction play a key role, and the strength depends upon the strength of the interfacial bond. Upper and lower limits of the composite strength are calculated. If the bond strength is larger than the matrix strength, the composite strength has a maximum value which increases with V(f). If the bond strength is weaker than the matrix, the composite strength has a minimum value which is either weakly dependent or even independent of V(f). These calculations are in good agreement with examples taken from the literature of aluminum composites reinforced with either A12O3, graphite, or SiC. The strength of the matrix alloy is shown to be a very important parameter: weak alloys are easily strengthened, while in certain cases, strong alloys may be weakened.