LOW-CYCLE FATIGUE OF AS-HIP AND HIP + FORGED RENE-95

The continuous cycling and hold time low cycle fatigue properties of the Ni base superalloy René 95 were studied at 649°C using powder products (-60 mesh) in the as-HIP and HIP + forged conditions. It was shown that cracks were initiated by pores, by ceramic particles and by a classical stage I mechanism for both materials and for both cycle characters. For the continuously cycled as-HIP material, deformation was restricted to well defined bands at low strains and became homogeneous as the strain level increased. The total energy to fracture increased abruptly in the low strain regime and this was also reflected by a break in the Coffin-Manson plot. In all cases cracks initiated at pores. The hold time specimens exhibited an extremely high dislocation density and surface connected initiation yet without a significant life reduction. The observations were essentially similar for the HIP + forged material except that deformation tended to be confined to well defined slip bands even at high strains and to some extent even for the hold time tests. This behavior was attributed to the fact that the γ′ were smaller, more coherent and more readily sheared by dislocations which were strongly paired. There was a marked tendency for crack propagation to change from transgranular to intergranular (also observed for the as-HIP material) at a unique combination of crack length and plastic strain. The transition occurred at shorter crack lengths for the HIP + forged material except when crack initiation was subsurface. In this case the transition was delayed and the life was greatly enhanced, indicating that the environment plays a major role in determining the fatigue life. © 1979 The Metallurgical of Society of AIME.