Determining the coating speed limitations for organic photovoltaic inks

被引:35
作者
Jakubka, Florian [1 ]
Heyder, Madeleine [2 ]
Machui, Florian [1 ]
Kaschta, Joachim [3 ]
Eggerath, Daniel [4 ]
Loevenich, Wilfried [5 ]
Krebs, Frederik C. [6 ]
Brabec, Christoph J. [1 ,2 ]
机构
[1] Univ Erlangen Nurnberg, Inst Mat Elect & Energy Technol, D-91058 Erlangen, Germany
[2] Bayr Zentrum Angew Energieforsch eV, D-91058 Erlangen, Germany
[3] Univ Erlangen Nurnberg, Inst Polymer Mat, D-91058 Erlangen, Germany
[4] FMP Technol GmbH, D-91058 Erlangen, Germany
[5] Heraeus Precios Met GmbH & CoKG, D-51368 Leverkusen, Germany
[6] Tech Univ Denmark, Dept Energy Convers & Storage, DK-4000 Roskilde, Denmark
关键词
OPV solar cell; Slot-die coating; Coating speed; SOLAR-CELLS; SOLVENT;
D O I
10.1016/j.solmat.2012.10.007
中图分类号
TE [石油、天然气工业]; TK [能源与动力工程];
学科分类号
0807 ; 0820 ;
摘要
To determine the output capability of present organic photovoltaic (OPV) materials, it is important to know the theoretical maximum coating speeds of the used semiconductor formulations. Here, we present a comprehensive investigation of the coating stability window of several prototype organic semiconductor inks relevant for organic solar cells. The coating stability window was first determined experimentally by a sheet to sheet coater at velocities of up to 10 m/min. A numerical simulation model based on the "Coating Window Suite 2010" software was established to give insight into the coating stability limitations at higher coating velocities. An analysis of PEDOT:PSS [poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate)] in a water/isopropyl alcohol mixture as well as P3HT:PCBM [poly(3-hexylthiophene-2,5-diyl):Phenyl-C61-butyric acid methyl ester] in chlorobenzene, o-xylene and tetrahydronaphthalene showed the possibility of coating speeds up to 60 m/min. The simulation further revealed the maximum coating head distances for a given wet film thickness. Finally, we show a solar-cell with slot-die coated PEDOT:PSS and P3HT:PCBM-layer based on the parameters obtained by the simulated data, which exhibits reasonable performance. (C) 2012 Elsevier B.V. All rights reserved.
引用
收藏
页码:120 / 125
页数:6
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