Silicalite-1 growth from clear solution: Effect of alcohol identity and content on growth kinetics

In situ small-angle X-ray scattering (SAXS) is used to investigate the influence of alcohol identity and content on silicalite-1 growth from clear solutions at 368 K. Several tetraalkyl orthosilicates (Si(OR)(4), R = Me, Pr, and Bu) are used to synthesize silicalite-1 from clear solution mixtures comparable to those previously investigated (i.e. 1:0.36:20 TEOS:TPAOH:H2O (TEOS = tetraethyl orthosilicate; TPAOH = tetrapropylammonium hydroxide), 368 K). All TPAOH-organosiloxane mixtures studied form silica nanoparticles after aging at room temperature for 24 h. Full-profile fitting analysis of the SAXS data indicates the particles are ellipsoidal and is inconsistent with the presence of "nanoslabs" or "nanoblocks". Synthesis using TEOS as the silica source have an induction period of approximately 7.5 h and a growth rate of 1.90 +/- 0.10 nm/h at 368 K. Changing the silica source to tetramethyl orthosilicate (TMOS) does not change the induction period; however the particle growth rate is decreased to 1.65 +/- 0.09 nm/h at 368 K. Variable-temperature SAXS measurements for syntheses with TEOS and TMOS show the activation energy for silicalite-1 growth is 60.0 +/- 2.9 and 73.9 +/- 2.8 kJ/mol, respectively, indicating the alcohol identity does influence the growth rate. By mixing tetrapropyl orthosilicate (TPOS) with TEOS (1.6:1.0 molar ratio) as the silica source, the precursor solution shows a shorter induction period (6.0 h) and a faster particle growth rate (2.16 +/- 0.06 nm/h). The alcohol identity effect is more pronounced when other organocations (e.g. alkyltripropylammonium cations) are used to make silicalite-1 at 368 K. Removing ethanol from the precursor solution decreases the induction period to approximately 4.5 h and increases the particle growth rate to 2.99 +/- 0.13 nm/h. Mixtures with 2 equiv of ethanol have an induction period and particle growth rate of 6.0 h and 2.04 +/- 0.03 nm/h, respectively. The results demonstrate the alcohol identity and content influence silicalite-1 growth kinetics. One possible explanation is varying the alcohol identity and content changes the strength of the hydrophobic hydration of the structure-directing agent and the water-alcohol interaction, resulting in less efficient interchange between clathrated water molecules and solvated silicate species.