Structure of diamond-like carbon films containing transition metals deposited by reactive magnetron sputtering

The addition of transition metal (Mo, Nb, Ti, W) atoms within the matrix of diamond-like carbon (DLC) films leads to the improving of their mechanical properties. In this work, we study the effects of the different metal induced structures on the electrical, optical and mechanical properties of DLC thin films. The samples were prepared at room temperature by pulsed-DC reactive magnetron sputtering, as a suitable way to vary their composition. X-ray photoelectron spectroscopy (XPS) evidenced a smooth variation of the composition with relative methane flow. Metal-DLC (Me-DLC) films are generally uniform in composition, as confirmed by secondary ion mass spectrometry (SIMS). Cross-section micrographs of the films, observed by transmission electron microscopy (TEM), showed relevant structural differences, which led to strong variations of physical properties. Among these variations, we can point to a better control of roughness, measured by atomic force microscopy (AFM), and stress. Indentation essays on W-DLC films have been performed in order to obtain the dependence of hardness with W concentration. Optical properties determined by UV-VIS spectroscopic ellipsometry evidenced the influence of methane dilution. The electrical measurements show a thermally activated conductivity, whose range of values and activation energy depend on the metal abundance. Me-DLC films suppose an advance in hard and wear-resistant coatings development. (c) 2004 Elsevier B.V. All rights reserved.