A flow analysis method with on-line sample digestion/minicolumn preconcentration/flame atomic absorption spectrometry is described for the determination of trace metals in urine. First, urine sample was on-line ultrasound-assisted digested exploiting the stopped-flow mode, and then the metals were preconcentrated passing the pre-treated sample through a minicolumn containing a chelating resin. A home-made minicolumn of commercially available imminodiacetic functional group resin, Chelite Che was used to preconcentrate trace metals (Cu, Fe, Mn and Ni) from urine. The proposed procedure allowed the determination of the metals with detection limits of 0.5, 1.1, 0.8 and 0.8 mu g L-1, for Cu, Fe, Mn and Ni, respectively. The precision based on replicate analysis was less than 10.0%, and the enrichment factor obtained was between 21.3 (Mn) and 44.1 (Ni), for sample volumes between 2.5 and 5.0 mL, and an eluent volume of 110 mu L. This procedure was applied for determination of metals in urine of workers exposed to welding fumes and urine of unexposed persons (urine control). (c) 2008 Elsevier B.V. All rights reserved.