Model development for the prediction of surface topography generated by ball-end mills taking into account the tool parallel axis offset.: Experimental validation

被引:79
作者
Arizmendi, M. [1 ]
Fernandez, J. [1 ]
Lopez de Lacalle, L. N. [2 ]
Lamikiz, A. [2 ]
Gil, A. [1 ]
Sanchez, J. A. [2 ]
Campa, F. J. [2 ]
Veiga, F. [1 ]
机构
[1] Tecnun Univ Navarra, San Sebastian, Spain
[2] Univ Basque Country, Bilbao, Spain
关键词
ball-end milling; surface topography; tool parallel axis offset;
D O I
10.1016/j.cirp.2008.03.045
中图分类号
T [工业技术];
学科分类号
08 ;
摘要
This paper presents a model for the topography prediction of ball-end milled surfaces, considering the tool parallel axis offset. First, the equations of cutting edge trajectories and the envelope equation of the material swept by the tool are derived. Later, the trajectories are cut by planes perpendicular to the feed direction obtaining a set of transcendental equations that are solved by transforming them to polynomial equations through Chebyshev expansions. This procedure presents the advantage on previous models in literature of not requiring any starting point to achieve the solution. Finally, experimental results are presented and compared to the model predictions. (C) 2008 CIRP.
引用
收藏
页码:101 / 104
页数:4
相关论文
共 5 条
[1]   Determination of the chip geometry, cutting force and roughness in free form surfaces finishing milling, with ball end tools [J].
Bouzakis, KD ;
Aichouh, P ;
Efstathiou, K .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2003, 43 (05) :499-514
[2]   A study of the surface scallop generating mechanism in the ball-end milling process [J].
Chen, JS ;
Huang, YK ;
Chen, MS .
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, 2005, 45 (09) :1077-1084
[3]   A new approach to analysing machined surfaces by ball-end milling, part I: Formulation of characteristic lines of cut remainder [J].
Jung, TS ;
Yang, MY ;
Lee, KJ .
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY, 2005, 25 (9-10) :833-840
[4]   Theoretical estimation of machined surface profile based on cutting edge movement and tool orientation in ball-nosed end milling [J].
Mizugaki, Y ;
Kikkawa, K ;
Terai, H ;
Hao, M .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2003, 52 (01) :49-52
[5]   Geometric generating mechanism of machined surface by ball-nosed end milling [J].
Mizugaki, Y ;
Hao, M ;
Kikkawa, K .
CIRP ANNALS-MANUFACTURING TECHNOLOGY, 2001, 50 (01) :69-72