Machining performance of Ti-Al-Si-N coated inserts

被引:73
作者
Chen, Li [1 ,3 ]
Wang, She Q. [1 ,3 ]
Du, Yong [1 ,2 ]
Zhou, Shu Z. [3 ]
Gang, Tie [4 ]
Fen, Ji C. [4 ]
Chang, Ke K. [1 ]
Li, Yi W. [1 ]
Xiong, Xiang [1 ]
机构
[1] Cent South Univ, State Key Lab Powder Met, Changsha 410083, Hunan, Peoples R China
[2] Cent South Univ, Sci Ctr Phase Diagram & Mat Design & Manufacture, Changsha 410083, Hunan, Peoples R China
[3] China Zhuzhou Cemented Carbide Cutting Tools Co L, Zhuzhou 412007, Peoples R China
[4] Harbin Inst Technol, State Key Lab Adv Welding Prod Technol, Harbin 150006, Peoples R China
基金
中国国家自然科学基金;
关键词
Ti-Al-Si-N coating; Multilayer; Hardness; Adhesive strength; Machining performance; MECHANICAL-PROPERTIES; COATINGS; MICROSTRUCTURE; SUPERHARD; HARDNESS; (TI;
D O I
10.1016/j.surfcoat.2010.07.043
中图分类号
TB3 [工程材料学];
学科分类号
0805 ; 080502 ;
摘要
Ti-Al-Si-N quaternary coating has recently been developed for industrial applications due to its excellent machining performance Here, we present a comparative research on TI-Al-N single layer, TI-Al-Si-N single layer, TIAIN-TIAISIN bilayer and TIAIN/TIAISIN multilayer coatings deposited onto cemented carbide substrates by cathodic arc evaporation. The incorporation of Si into the Ti-Al-N coating results in an increase in hardness and thermal stability due to the formation of nanocomposite nc-TIAIN/a-Si3N4, and thereby causes an Improved performance during continuous cutting. However, the lower toughness and adhesive strength with a substrate reduce its cutting-life during milling. Further optimization of Ti-Al-Si-N coated Inserts during milling can be obtained by a structure adjustment from the nanocomposite into TIAIN-TiAISIN bilayer and TIAIN/TIAISIN multilayer coatings, which causes an increase to 156% and 172% for the life-time of Ti-Al-Si-N coated inserts, respectively. Our results indicate that the machining performance of coatings containing Si in both continuous cutting and milling can be optimized by the structure design of the TiAIN/TiAISiN multilayer. where the coating sustains a high hardness of the Ti-Al-Si-N coating combined with a good cohesive strength with the substrate similar to the Ti-Al-N coating Crown Copyright (C) 2010 Published by Elsevier By. All rights reserved.
引用
收藏
页码:582 / 586
页数:5
相关论文
共 23 条
[1]   Deformation and fracture of Ti-Si-N nanocomposite films [J].
Cairney, JM ;
Hoffman, MJ ;
Munroe, PR ;
Martin, PJ ;
Bendavid, A .
THIN SOLID FILMS, 2005, 479 (1-2) :193-200
[2]   Microstructure and mechanical properties of nanocomposite (Ti,Si,Al)N coatings [J].
Carvalho, S ;
Rebouta, L ;
Cavaleiro, A ;
Rocha, LA ;
Gomes, J ;
Alves, E .
THIN SOLID FILMS, 2001, 398 :391-396
[3]   The influence of age-hardening on turning and milling performance of Ti-Al-N coated inserts [J].
Chen, Li ;
Du, Yong ;
Mayrhofer, Paul H. ;
Wang, She Q. ;
Li, Jia .
SURFACE & COATINGS TECHNOLOGY, 2008, 202 (21) :5158-5161
[4]   Microstructure and mechanical properties of gradient Ti(C, N) and TiN/Ti(C, N) multilayer PVD coatings [J].
Chen, Li ;
Wang, S. Q. ;
Du, Yong ;
Li, Jia .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2008, 478 (1-2) :336-339
[5]   A comparative research on physical and mechanical properties of (Ti, Al)N and (Cr, Al)N PVD coatings with high Al content [J].
Chen, Li ;
Du, Yong ;
Wang, S. Q. ;
Li, Jia .
INTERNATIONAL JOURNAL OF REFRACTORY METALS & HARD MATERIALS, 2007, 25 (5-6) :400-404
[6]   Mechanical properties of (Ti, Al)N monolayer and TiN/(Ti, Al)N multilayer coatings [J].
Chen, Li ;
Du, Yong ;
Yin, Fei ;
Li, Jia .
INTERNATIONAL JOURNAL OF REFRACTORY METALS & HARD MATERIALS, 2007, 25 (01) :72-76
[7]   Effect of Al content on microstructure and mechanical properties of Ti-Al-Si-N nanocomposite coatings [J].
Chen, Li ;
DuA, Yong ;
Wang, Ai J. ;
Wang, She Q. ;
Zhou, Shu Z. .
INTERNATIONAL JOURNAL OF REFRACTORY METALS & HARD MATERIALS, 2009, 27 (04) :718-721
[8]   Mechanical properties and microstructural evolution of TiN coatings alloyed with Al and Si [J].
Chen, Li ;
Du, Yong ;
Wang, She Q. ;
Wang, Ai J. ;
Xu, H. H. .
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 2009, 502 (1-2) :139-143
[9]   Design and performance of AlTiN and TiAlCrN PVD coatings for machining of hard to cut materials [J].
Fox-Rabinovich, G. S. ;
Kovalev, A. I. ;
Aguirre, M. H. ;
Beake, B. D. ;
Yamamoto, K. ;
Veldhuis, S. C. ;
Endrino, J. L. ;
Wainstein, D. L. ;
Rashkovskiy, A. Y. .
SURFACE & COATINGS TECHNOLOGY, 2009, 204 (04) :489-496
[10]   Structural nanocrystalline materials: an overview [J].
Koch, Carl C. .
JOURNAL OF MATERIALS SCIENCE, 2007, 42 (05) :1403-1414