Biomass of formae speciales of Fusarium oxysporum pathogenic to the narcotic plants coca (Erythroxylum coca) and opium poppy (Papaver somniferum) was incorporated into wheat flour-kaolin granules (Pesta). Shelf life (inoculum viability) of samples with the coca pathogen (strain EN4-S; 2.6 x 10(7) colony-forming units (cfu)/g, mostly chlamydospores) was at least 1 year at 35 degrees C when stored at a water activity (a(W)) of 0.12 (equal to 12% relative humidity) and 2 years when stored at 25 degrees C. Shelf life of samples with the poppy pathogen (strain CP3A; 3.4 x 10(7) cfu/g, mostly microconidia) was about 10 months at 33 degrees C and 0.33 a(W). Shelf life was maximized by optimizing water activity (near 0.12 am for F. oxysporum) and incorporating at least 5 x 10(6) cfu/g of chlamydospore inoculum. Multikilogram quantities of granular formulations were produced by scaling up the production process by using twin-screw extrusion and fluid-bed drying. (C) 1998 Academic Press.