Nylon 66/poly(vinyl pyrrolidone) reinforced composites: 1. Interphase microstructure and evaluation of fiber-matrix adhesion

Nylon 66, an aliphatic semicrystalline polyamide, was reinforced with E-glass fibers or high-modulus (AS4) carbon fibers. As in many reinforced semicrystalline thermoplastics, an interphase composed of transcrystallinity developed owing to the high nucleation density of the polymer on the fiber surface. The influence of this region on the fiber-matrix adhesion was studied with a modified microdebond test. E-glass fibers were freshly prepared in our laboratory by traditional glass-forming techniques and embedded in a film of Nylon 66 or a Nylon 66/poly(vinyl pyrrolidone) (PVP) blend. Previous work has shown that PVP, an amorphous polar polyamide, has a dramatic influence on the morphology of Nylon 66. This phenomenon was utilized to manipulate the interphase formation in the Nylon 66 composite from one having a complete transcrystalline interphase to a composite with the absence of an interphase. PVP was introduced to the matrix by solution blending with Nylon 66 and/or to the fibers as a sizing prior to embedment. The resulting morphologies were studied by polarized hot-stage optical microscopy. From the microdebond and morphology results, it was shown that the fiber-matrix adhesion in this composite system is dependent upon interphase microstructure. Composites containing transcrystallinity have higher interfacial shear strength values than those that do not contain this interphase. This has profound implications for the bulk mechanical properties of the composite, which are addressed in Part 2 of this paper. (C) 1998 Published by Elsevier Science Ltd. All rights reserved.