Design of micromixer for emulsification and application to conventional commercial plant for cosmetic

被引:18
作者
Matsuyama, Kazuo [1 ]
Mine, Koji [1 ]
Kubo, Hideaki [1 ]
Mae, Kazuhiro [2 ]
机构
[1] Kao Corp, Global R&D Proc Dev, Minato Ku, Wakayama 6408580, Japan
[2] Kyoto Univ, Grad Sch Engn, Dept Chem Engn, Nishikyo Ku, Kyoto 6158510, Japan
关键词
Micromixer; Emulsification; Process intensification; Energy dissipation rate;
D O I
10.1016/j.cej.2010.09.085
中图分类号
X [环境科学、安全科学];
学科分类号
08 ; 0830 ;
摘要
In the manufacture of cosmetics, the characteristics of the final product strongly depend on the degree of emulsification, but the current commercial process cannot achieve the desired droplet diameter. To overcome this disadvantage, we used a micromixer (K-JET mixer) originally developed for use as an inline mixer. The K-JET mixer has a simple orifice-based design and offers three main advantages: it can be used for a wide range of products, achieves good mixing, and can be easily adjusted for a wide range of throughputs. It was clarified that the droplet diameter of the emulsion was well correlated with the energy dissipation rate, which was easily controlled by adjusting the orifice diameter and flow rate. On the basis of this relationship, we built a full-scale mixer suitable for a commercial plant and identified the necessary specifications for the gel capsule. Thus, we found that the commercial process can be successfully expanded for the manufacture of new products by just using a high-throughput micromixer. (C) 2010 Elsevier B.V. All rights reserved.
引用
收藏
页码:727 / 733
页数:7
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